Choosing the Right Pallet Leveller for Your Business Needs

In the fast-paced world of warehousing and distribution, efficiency is king. Pallets form the backbone of most material handling operations, but uneven loads or damaged pallets can disrupt workflows and create safety hazards. Here’s where pallet leveller comes in – these workhorses automatically adjust uneven loads, ensuring stability and smooth transportation throughout your facility.

But with various pallet leveller types and features available, selecting the right one for your business can be overwhelming. This blog post will equip you with the knowledge to make an informed decision.

Pallet levellers are typically positioned at the beginning of conveyor lines or after pallet loading/unloading zones. As a pallet enters the leveller, a platform automatically adjusts its height, compensating for uneven loads or pallet damage. This ensures a level surface for onward conveyance, preventing product damage, reducing wear and tear on equipment, and minimizing the risk of workplace accidents.

Types of Pallet Levellers

Mechanical Pallet Levellers: These are the most economical option. They utilize a counterbalance weight system or a spring mechanism to raise and lower the platform.  They are ideal for low-volume operations handling consistent loads.

Hydraulic Pallet Levellers:  These levellers offer greater power and precision compared to mechanical models. They employ a hydraulic cylinder powered by an electric or pneumatic motor. This allows for handling heavier loads and uneven weight distribution.

Semi-automatic Pallet Levellers:  These combine features of both mechanical and hydraulic levellers. The platform raises or lowers automatically based on the load weight, but the operator must manually initiate the levelling process.

Automatic Pallet Levellers:  These are the most advanced option, offering complete automation. Sensors detect uneven loads, and the Pallet Levellers automatically adjusts the platform height without any operator intervention. This is ideal for high-volume operations demanding maximum efficiency.

Factors to Consider When Choosing a Pallet Leveller

Load Capacity:  The most crucial factor is the maximum weight the leveller can handle.  Carefully assess the weight of your heaviest pallets to ensure the chosen leveller has sufficient capacity. A buffer of 10-20% is recommended for unforeseen weight fluctuations.

Platform Size: The platform size should comfortably accommodate all your standard pallet sizes. Common pallet sizes include GMA, EUR, and CHEP pallets. Opt for a leveller with a platform size exceeding your typical pallets by a few inches for added versatility.

Lowered and Raised Platform Heights:  Consider the clearance requirements of your facility. The lowered platform height should allow pallets to enter and exit the leveller seamlessly. The raised platform height should be compatible with your conveyor lines or dock door heights.

Levelling Speed:  Levelling speed impacts overall throughput. If you handle high volumes of pallets, prioritize faster levelling speeds for optimal efficiency.

Safety Features:  Look for levellers with safety features like overload protection, automatic shut-off mechanisms, and emergency stop buttons to ensure operator safety.

Budget: Pallet levellers range from cost-effective mechanical models to feature-rich automatic models. Determine your budget and prioritize features that align with your operational needs.